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JF-8 Lane Tablet Counting Machine JF-8 Lane Tablet Counting Machine JF-8 Lane Tablet Counting Machine JF-8 Lane Tablet Counting Machine
Capsule/Tablet/Pill Counting Machine

JF-8 Lane Tablet Counting Machine

The electronic counting machine is a product independently developed by our company. It uses high-speed photoelectric detection to detect falling objects, and is supplemented by a highly optimized calculation and statistical algorithm. Then, through a synchronous control module, it achieves accurate counting and packaging.

Three level vibration makes the material separated fully,no overlap, and wide plate makes it suitable for many kinds of solid materials. The counting machine is used traditional photoelectric sensor. Ever feeding port is equipped photoelectric counter to ensure the accuracy.

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  • JF-8 Lane Tablet Counting Machine
  • JF-8 Lane Tablet Counting Machine
  • JF-8 Lane Tablet Counting Machine
  • JF-8 Lane Tablet Counting Machine
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  • Applicable bottle shape: round、 square plastic bottle
    Filling material:0~5#capsule、soft capsule、Φ5.5～20compressed tablet、 special-shaped tablet, sugarcoated tablet，Φ3～12pill
    Production capacity：10-30 bottles per minute
    The setting range of bottling volume:1-9999
    Power supply： AC220V 50Hz 0.6kw 
    Accuracy rate:＞99.5%(higher than the industrial standard）
    Air pressure：0.6Mpa
    Overall dimension：1260×1280×1650mm
    Weight：240kg

8-Lane Automatic Counting Solution

JF-8 Tablet Counting Machine — Precision at Production Scale

The JF-8 represents a generation of counting technology built specifically for mid-to-high volume pharmaceutical and nutraceutical packaging operations. Eight independent sensing channels work simultaneously, each monitored by its own infrared photoelectric counter, so a single missed unit in one lane never compromises overall output.

Unlike general-purpose counters adapted for tablets, this machine was engineered from the ground up around solid oral dosage forms — hard capsules, soft-gels, sugar-coated tablets, and irregular-shaped pills — covering a size range from 3 mm pellets to 20 mm compressed tablets without mechanical retooling.

CE
ISO
GMP-Ready
7 Patents
99.5 % min. accuracy
Above industry standard of 99.0%
30 bottles / min
Peak throughput, adjustable by product type
9999 pieces max
Single-run programmable fill count
15+ years
Manufacturer experience since 1984
How It Works

Five-Stage Automated Counting Process

Every counting cycle follows a deterministic, sensor-verified sequence. No random sampling — every single tablet that enters a bottle has been individually detected and logged.

1
Bulk Hopper Loading
Product is loaded into the stainless-steel hopper. Capacity accommodates uninterrupted batch runs without manual refill interruptions.
2
3-Stage Vibration Separation
Three electromagnetic vibration levels progressively spread tablets into a single-layer stream, eliminating overlapping before sensing begins.
3
8-Lane Infrared Detection
Each lane has a dedicated high-speed photoelectric sensor. Transparent soft-gels are detected using frequency-adjusted infrared pulses.
4
PLC Count Verification
Real-time count data from all 8 lanes is aggregated by the PLC. Dust compensation algorithms maintain accuracy throughout extended runs.
5
Precision Discharge
Pneumatic gates (0.6 MPa) close the moment the set count is reached. Bottle-presence sensors prevent discharge into misaligned containers.
Technical Parameters

Full Machine Specifications

Parameter Specification
Counting Lanes 8 Independent Lanes
Counting Accuracy > 99.5%
Production Capacity 10 – 30 bottles / min
Bottling Volume Range 1 – 9,999 pieces (PLC-set)
Power Supply AC 220V / 50Hz / 0.6 kW
Air Pressure Required 0.6 MPa
Overall Dimensions 1260 × 1280 × 1650 mm
Machine Weight 240 kg
Applicable Bottle Round & square plastic bottles
Hard Capsule Sizes 0# – 5# capsules
Soft Capsule Range Various sizes including transparent
Compressed Tablet Dia. Φ 5.5 – 20 mm
Pill / Pellet Dia. Φ 3 – 12 mm
Certifications CE, ISO, 7 Utility Model Patents
Counting Accuracy vs. Throughput — JF-8 vs. Typical Industry Range
Accuracy — JF-8
>99.5%
Accuracy — Industry Avg.
~99.0%
Throughput — JF-8
30 btl/min
Throughput — 4-lane std.
18 btl/min
Max Fill Count — JF-8
9,999 pcs
Max Fill Count — Std.
4,999 pcs
JF-8 Machine
Industry Reference
Performance Visualization

Projected Output — Bottles Filled Over an 8-Hour Shift

The chart below models cumulative bottle output across a standard production shift at three operating speeds. Figures are based on a 50-count tablet fill with no operator-induced stoppages.

0 3,600 7,200 10,800 14,400 0h 1h 2h 3h 4h 5h 6h 7h 8h 14,400 9,600 4,800 Peak — 30 btl/min Mid — 20 btl/min Low — 10 btl/min Bottles Filled (cumulative) Production Time (hours)

* Calculated at 50 tablets/bottle. Actual output varies by fill count, product flow characteristics, and line configuration. Dust-compensation cycles are not included in downtime.

Material Compatibility

What the JF-8 Can Count

A single machine replaces multiple dedicated counters. The wide vibration plate and adjustable sensor frequency accommodate the full spectrum of solid oral dosage forms in a single configuration change via the touchscreen interface — no tooling swaps required for most transitions.

Hard CapsulesSize 0 – 5#
Soft-Gel CapsulesIncluding transparent
Compressed TabletsΦ 5.5 – 20 mm
Sugar-Coated TabletsSmooth surface
Special-Shaped TabletsOval, oblong, scored
Film-Coated TabletsGMP-grade surfaces
Pellets / PillsΦ 3 – 12 mm
Dietary SupplementsGummy-free solid forms
Engineering Advantages

Why the 8-Lane Architecture Matters

1

Per-Lane Redundancy

Each of the 8 lanes operates independently. A sensor calibration issue in one lane triggers an alert without halting the remaining seven, preserving up to 87.5% of output while the issue is addressed.

2

Dust-Adaptive Sensing

Tablet dust generated during high-speed feeding can mislead fixed-threshold optical systems. The JF-8's algorithm continuously recalibrates sensor baselines to prevent false counts from accumulated powder.

3

Three-Level Vibration Feed

Progressive electromagnetic vibration stages fully separate product before it reaches the counting zone. Single-file flow into each lane is maintained even with irregularly shaped tablets that tend to bridge or interlock.

4

Bottle-Absence Interlock

If a bottle is absent or misaligned at the fill station, the discharge gate will not open. Tablets are held in the channel, preventing floor spillage and eliminating the need for manual recollection between bottles.

5

Tool-Free Disassembly for CIP

All product-contact parts — hoppers, vibration plates, and discharge chutes — detach without tools for cleaning between SKU changeovers. This brings changeover time to under 15 minutes, supporting GMP batch integrity requirements.

6

PLC-Driven Count Memory

Up to 50 product recipes can be stored in the controller. Switching between a 30-capsule supplement bottle and a 100-tablet prescription vial is a menu selection, not a reconfiguration procedure.

Decision Context

Counting Method Comparison Across Key Production Metrics

Metric Manual Hand-Counting Basic Semi-Automatic Counter JF-8 Fully Automatic (8-Lane)
Counting Accuracy ~95 – 97% ~98 – 99% > 99.5% (sensor-verified)
Output / Hour 150 – 300 bottles 400 – 700 bottles 600 – 1,800 bottles
Operator Requirement 3 – 5 staff 1 – 2 staff 1 supervisor
Cross-Contamination Risk High (direct contact) Medium (partial exposure) Low (enclosed pathway)
Material Size Range Any Limited (fixed track) Φ 3 mm – 20 mm
Count Traceability Paper log only Basic digital display PLC log with timestamp
GMP Compliance Readiness Low Moderate High — CE/ISO certified
Operational Economics

Labor Savings & Efficiency Gains — Illustrative Annual Impact

Transitioning from a 3-operator manual count line to a single JF-8 automated station produces measurable shifts in both direct labor cost and throughput capacity. The following model assumes a 250-day production year, two 8-hour shifts per day, at a mid-range fill count of 60 tablets per bottle.

Beyond labor, the reduction in counting error directly affects rework cost. At 99.5% accuracy across 1.8 million bottles per year, the expected error volume drops from roughly 18,000 incorrectly filled units (manual) to under 9,000 — cutting rework and regulatory risk by more than half.

Annual Bottle Output Increase (250 days × 2 shifts)
Manual Line (3 staff)
~180K
Semi-Auto (1–2 staff)
~480K
JF-8 — 20 btl/min
~960K
JF-8 — 30 btl/min
~1.44M

Model: 60 tablets/bottle. Manual assumes 3-person team at 300 btl/h combined rate. Figures are illustrative and not contractual guarantees.

Industry Applications

Where the JF-8 Is Deployed

Pharmaceutical Manufacturing

Prescription tablet and hard-capsule packaging under GMP conditions. Full count traceability supports batch record requirements for regulated markets including FDA 21 CFR Part 211 and EU GMP Annex 15 compliance environments.

Dietary Supplement Production

Vitamin tablets, herbal capsules, omega-3 soft-gels, and multi-mineral pills. Supplement producers benefit from the broad size range and quick recipe switching across SKU families packaged on the same line.

Veterinary Medicine Packaging

Animal health tablet and capsule dosage forms follow similar counting specifications to human pharmaceuticals. The machine's wide compatibility range covers the atypical shapes common in veterinary formulations.

Functional Food & Nutraceuticals

Enzyme tablets, probiotic capsules, and fortified food pellets. Food-grade stainless steel construction satisfies food-contact material standards, and enclosed material channels reduce allergen cross-contact exposure.

Traditional Medicine & Herbal Products

Concentrated herbal pills, TCM tablets, and small-diameter pellets as compact as 3 mm fall within the machine's detection range. Adjustable vibration intensity prevents fragile herbal tablets from breaking during feeding.

Contract Packaging Operations

Multi-product contract packagers depend on fast changeovers. The JF-8's tool-free disassembly, stored recipe memory for 50 products, and broad material compatibility make it a practical single-machine platform for diverse client portfolios.

Production Line Integration

The JF-8 as Part of a Complete Packaging System

A tablet counting machine works best as one node in a connected packaging line rather than an isolated station. The JF-8 is designed to accept standardized upstream bottle conveyors and feed directly into downstream capping, induction sealing, labeling, and cartoning equipment.

Nantong Jianfeng Machinery designs and supplies full packaging lines for tablet, capsule, and solid dosage forms. The following upstream and downstream equipment integrates with the JF-8 in a proven line configuration used by pharmaceutical producers in more than 30 countries.

Line Position Equipment Function
Upstream 1 Bottle Unscrambler Orients and feeds empty bottles to the counter inlet
Upstream 2 Air Washing Machine Removes particulate contamination from bottle interior
Core Station JF-8 Counting Machine Fills bottles with the exact programmed tablet count
Downstream 1 Cotton/Desiccant Inserter Places filler material into counted bottles
Downstream 2 Capping Machine Applies and torques caps to spec
Downstream 3 Induction Sealer Bonds foil liner to bottle mouth
Downstream 4 Labeling Machine Applies front, back, and neck labels
Downstream 5 Metal Detector Final-stage contamination check before case packing

Factory-Direct from a 40-Year Specialist Manufacturer

Nantong Jianfeng Machinery Co., Ltd. has been designing and building pharmaceutical and food packaging machinery since 1984. The 12,000 m² production facility in Nantong, Jiangsu — 90 minutes from Shanghai — houses the full design, fabrication, assembly, and test cycle in one location. CE and ISO certifications, seven registered utility model patents, and active export relationships across Europe, Southeast Asia, the Middle East, and the Americas reflect a manufacturing operation built for international supply without intermediary markups. Every machine shipped carries the warranty and service backing of the original equipment manufacturer.

Frequently Asked Questions

Common Questions from Procurement & Production Teams

Yes. The primary adjustment for switching between hard capsules and soft-gels is the vibration frequency setting, which is made through the PLC touchscreen. Physical lane width may need minor tweaking if the size difference is large, but no part replacement is required. Most operators complete the transition in under 15 minutes using stored product recipes.
The PLC monitors each lane's count signal continuously. If a lane produces anomalous readings — caused by a partially blocked sensor or irregular product flow — the system flags the event and can isolate that lane while the remaining seven continue filling. The operator is alerted via the control panel without a full machine stop, minimizing production interruption.
The JF-8 requires a single-phase AC 220V / 50Hz supply rated at 0.6 kW, and a compressed air line maintained at 0.6 MPa. The machine footprint is 1,260 mm × 1,280 mm. No special ventilation or drainage infrastructure is required beyond standard GMP cleanroom conditioning for the facility.
Factory acceptance testing (FAT) protocols run the machine through statistically significant bottle samples — typically 500 to 1,000 bottles — at the customer's specified fill count, product, and speed. Bottle contents are verified by a secondary check-weigher or manual audit. Results are documented in the FAT report provided with the machine. Site acceptance testing (SAT) replicates the process at the customer's facility before production sign-off.
Yes. Nantong Jianfeng Machinery provides remote diagnostic assistance via video call and, where machines include network-capable PLC modules, direct PLC parameter review. Spare parts for the JF-8 are stocked at the factory and can be dispatched internationally within 24 hours of a confirmed order. On-site engineer dispatch to international locations is available with advance scheduling.
The JF-8 is priced per unit — there is no minimum order quantity. Pre-shipment factory inspection is welcomed and actively encouraged. The Nantong facility is open to client visits for FAT witnessing, production floor tours, and technical discussions with the engineering team. Travel coordination assistance is available for international customers.

Request Specifications or a Factory Quote

Our engineering team responds within one business day with detailed documentation, current lead times, and line integration options tailored to your production volume.

Contact the Factory

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Nantong Jianfeng Machinery Co., Ltd.

About Us

Nantong Jianfeng Machinery Co., Ltd. is a professional engaged in research and development, production, management of pharmaceutical and food machinery, science and technology enterprises. Founded in 1984, covers an area of 12000 squaremeters,construction area of 6000 square meters, with annual sales of more than 25 milion . With the professional design, R&D, manufacturing and installaton and commissioning team, has developed into a certain scale pharmaceutica supplier.

As China JF-8 Lane Tablet Counting Machine Suppliers and JF-8 Lane Tablet Counting Machine Factory, Jianfeng Machinery has constantly transformation in recent years, product innovation, independent R & D and production of Cotton Stuffing Machine, Counting & bagging machine, Automatic machine for cotton ball, multifunctional labeling machine, capping(pressing) machine and etc,. In 2015 had passed the CE, ISO product certification, 2016 went on and certified 7 utility model patent issued by the State Property Bureau. We have been favored by customers with professional technology, high-quality products, professional manufacturing processes, outstanding management and intimate service, and won wide domestic and foreign markets.

We are located in Wujia industrial park, Tongzhou district .Nantong cityJiangsu province. Close to Shanghai, superior position and convenient trafic. ln this area full of opportunities, customers needs are the foundation of our survival and meeting customers needs is the driving force of our development. By holding the business philosophy of “customer centered, serving customers whole-heartedly” and sticking to the principle of “advanced technology ,elaborate manufacturing,truth-seeking and pragmatism, considerate service” ,our company provides high quality products and sincere service for customers. Our survival and development space will become wider only through continously innovating and surpassing ourselves.

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Industry knowledge

JF-8 Lane Tablet Counting Machine Overview and Working Principle

The JF-8 Lane Tablet Counting Machine is a sophisticated counting and filling solution designed for the pharmaceutical and nutraceutical industries. By utilizing eight independent counting lanes, the machine ensures high-speed throughput and precision.

Nantong Jianfeng Machinery Co., Ltd., a professional enterprise engaged in the research, development, and production of pharmaceutical machinery since 1984, has engineered this machine to handle diverse production requirements. With a 12,000 square meter facility and CE/ISO certifications, the company ensures that the JF-8 Lane Tablet Counting Machine meets global GMP standards.

The workflow begins as materials move from the hopper to the three-stage vibration plates. These plates separate the items into eight distinct lanes where high-speed sensors identify and count each piece before they are channeled into containers. This automation eliminates manual error and significantly boosts efficiency.

Performance Comparison: JF-8 Lane Tablet Counting Machine vs. Industry Standards

Performance Metric Common Industry Standard JF-8 Lane Tablet Counting Machine
Counting Accuracy Approximately 99.0% Greater than 99.5%
Material Compatibility Limited sizes 0-5# capsules, pills, shaped tablets
Production Capacity 10-25 bottles per minute 10-30 bottles per minute
Control System Basic sensors PLC with anti-dust compensation

Core Technical Specifications of the JF-8 Lane Tablet Counting Machine

The JF-8 Lane Tablet Counting Machine is built with high-grade components at the Nantong Jianfeng Machinery Co., Ltd. manufacturing base. Its technical parameters reflect a balance between compact design and high-capacity output.

Physical and Power Specifications

Technical Parameter Data Specification Benefit
Dimensions 1260 x 1280 x 1650 mm Space-saving design for existing lines
Weight 240 kg Stable operation with minimal vibration
Power Supply AC 220V 50Hz 0.6kw Energy efficient and easy to install
Air Pressure 0.6 Mpa Reliable pneumatic execution

Versatility and Filling Range

One of the standout features of the JF-8 Lane Tablet Counting Machine is its ability to process a wide variety of shapes and sizes without complex changeovers:

Capsule Counting: Supports hard capsules from size 0 to 5 and various soft capsules.

Tablet Counting: Handles compressed tablets, sugar-coated tablets, and special-shaped tablets ranging from 5.5mm to 20mm in diameter.

Pill Counting: Capable of accurately counting small pills and pellets from 3mm to 12mm.

Volume Setting: Users can set the bottling volume from 1 to 9,999 pieces via the PLC interface.

Advanced Accuracy and Technology

Nantong Jianfeng Machinery Co., Ltd. utilizes patented technology to ensure the JF-8 Lane Tablet Counting Machine achieves its 99.5% accuracy rate. This is particularly vital for pharmaceutical applications where dosage precision is mandatory.

Key Control Technologies

Three-Stage Vibration Feeding: The system uses three levels of electromagnetic vibration to ensure that tablets are separated and fed in a single layer, preventing overlap during the sensing phase.

High-Frequency Infrared Scanning: Every lane features an independent sensor. The algorithms developed by Nantong Jianfeng Machinery Co., Ltd. allow the machine to recognize passing speeds and gaps, even for transparent gel caps.

Anti-Dust Adaptation: For tablets that produce powder, the JF-8 Lane Tablet Counting Machine automatically adjusts its sensor thresholds to maintain accuracy despite dust accumulation.

Intelligent Rejection Logic

The machine is equipped with sensors to detect bottle alignment. If a bottle is missing or improperly positioned, the JF-8 Lane Tablet Counting Machine will stop filling and trigger an alarm, preventing material waste and ensuring every bottle contains the exact count set in the system.

Maintenance and Industrial Advantages

Operational efficiency is not just about speed; it is also about downtime. Nantong Jianfeng Machinery Co., Ltd. has designed the JF-8 Lane Tablet Counting Machine with a focus on hygiene and ease of maintenance.

Sanitary and Structural Benefits

Quick Disassembly: The feeding chutes and hoppers feature a tool-less removal design. This allows operators to clean the JF-8 Lane Tablet Counting Machine thoroughly between batches in less than 15 minutes, complying with GMP anti-contamination protocols.

Stainless Steel Construction: The 240kg frame is constructed from high-quality stainless steel, ensuring durability in a cleanroom environment.

Comparison: Manual Filling vs. JF-8 Lane Automated Counting

Feature Manual/Semi-Auto JF-8 Lane Tablet Counting Machine
Labor Cost High (Multiple staff) Low (One operator)
Contamination Risk High (Human contact) Low (Enclosed automated path)
Reliability Inconsistent Consistent >99.5% Accuracy
Traceability Hard to track Full digital output logs

JF-8 Lane Tablet Counting Machine FAQ

Can the JF-8 Lane Tablet Counting Machine handle very small pills?

Yes. The machine is designed to count pills as small as 3mm. The vibration frequency can be adjusted to ensure these small items pass through the sensors one by one.

How long does it take to switch between different tablet types?

The JF-8 Lane Tablet Counting Machine is designed for quick changeovers. Most adjustments are made via the touchscreen, and physical track adjustments usually take about 10 to 15 minutes.

What is the significance of the 0.6Mpa air pressure requirement?

The air pressure powers the pneumatic indexing and the discharge gates. This ensures that the flow of tablets is cut off precisely the moment the target count is reached, preventing overfilling.

Does the machine work with transparent soft capsules?

Yes. Nantong Jianfeng Machinery Co., Ltd. has integrated advanced infrared sensors that can accurately detect transparent materials that traditional sensors might miss.

Located in the Wujia Industrial Park of Nantong, Nantong Jianfeng Machinery Co., Ltd. continues to support global clients with the JF-8 Lane Tablet Counting Machine, backed by professional manufacturing and intimate after-sales service.